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Project · 2023

Germ-Cell Sorter

Microfluidic fluorescence-activated sorter for primordial germ cells

MEng final-year project · Imperial College London

Studying the germline could improve infertility treatments, but the primordial germ cells (PGCs) you need come mixed with somatic cells that overgrow them, and the cells are fragile. Commercial sorters are expensive, fiddly, and rough enough on the cells to kill them. For my MEng final-year project I designed a microfluidic fluorescence-activated cell sorter (µFACS) that focused the sample gently, picked out PGCs by their GFP fluorescence, and sorted them with a pressure pulse. I built the whole thing: the fluidics, the optics, and the real-time control.

System schematic: LED illumination, focusing chip, objective, beam-splitter to dual cameras, LabVIEW control and a pressure pump
The µFACS system: syringe pumps focused the sample in the chip, a telecentric optical path captured fluorescent and brightfield images, LabVIEW classified each cell, and a DAQ-driven pressure pump sorted PGCs into the collection outlet.

The rig

Lab bench: an inverted microscope with LED illumination and a camera imaging the microfluidic chip on the stage, with the live LabVIEW view on a monitor
The optics and detection side: an inverted microscope with LED illumination imaged the chip on the stage, with the live brightfield and fluorescence view running in LabVIEW on the monitor. The board in front drove the sort actuation.
Lab bench: a Harvard Apparatus syringe pump feeding the acrylic manifold and microfluidic chip on the microscope stage
The fluidic side: a Harvard Apparatus syringe pump (set to 40 µl/min here) drove the sheath and sample flows through the acrylic manifold and into the chip under the microscope.

What it does

  • 3D hydrodynamic flow focusing. Coaxial sheath flows squeezed the sample into a thin central core, which shrank the optical region of interest and kept shear low, since the whole point was to handle fragile cells gently.
  • Simultaneous fluorescent and brightfield imaging through a telecentric relay. GFP marked the PGCs and brightfield showed every cell, so a cell that showed in brightfield but not in fluorescence was somatic, and sorting only fired on a confirmed germ cell.
  • A real-time LabVIEW loop detected cells in the region of interest, then drove a pressure pump through a DAQ card to create the differential that pushed the target into the collection reservoir.
  • Designed, built and tested the full instrument end to end: the chip, the optics, and the control system, with parts fabricated through the College Maker Space.

How it works

CAD render of the microfluidic focusing chip with sheath/sample inlets and a bifurcated outlet
The microfluidic chip: sheath inlets focused the sample stream, and the bifurcation split into collection and waste outlets.
Detection overlay: green circles mark fluorescent cells, red circles mark transparent cells
The detection step separating cell types in the region of interest: fluorescent (green) from transparent (red). Sorting fired only when a confirmed fluorescent cell was present.
Telecentric optical relay layout for simultaneous fluorescent and brightfield imaging
The telecentric optical relay, designed to image the focused sample at high magnification with low distortion.

The problem

Primordial germ cells are central to understanding the germline and improving infertility treatments, but harvested samples come contaminated with somatic cells that overgrow them once differentiation factors are added. The two cell types are fragile and similar in size (roughly 10 to 20 µm), so passive methods like filters and inertial focusing can't tell them apart, and commercial FACS machines are expensive, complex, and high-shear. The job was to sort PGCs gently, cheaply, and at high purity.

How it works

The sample flowed into a 3D hydrodynamic focusing chip, where coaxial sheath flows squeezed it into a thin central core. That core was small enough to image at high magnification and gentle on fragile cells. A telecentric optical relay captured fluorescent and brightfield views at the same time: GFP fluorescence flagged the PGCs while brightfield showed every cell. A LabVIEW program read both, and when a confirmed PGC sat in the region of interest it pulsed a pressure pump (through a DAQ card) on the waste outlet to redirect that cell into the collection reservoir.

Results

Each subsystem was demonstrated as a proof of concept, not a finished sorter. Hydrodynamic focusing worked, but particle-tracking velocimetry put the focused stream about 28.5 µm off-centre and skewed, which traced back to leaking sheath connections and rough laser-cut channels, so it was not yet tight enough for real cells. The optics reliably told fluorescent particles apart from transparent ones. On the sorting side, the pressure differential redirected the central streamline and a fluorescent particle was imaged in the collection branch after an actuation, but sort purity and yield were never quantified and the collected particles were not retrieved from the reservoir. A redesigned chip, tighter focusing, and a quantified sorting test were the clear next steps.

Stack

SOLIDWORKS · CADMicrofluidicsOptical design (Zemax)LabVIEWDAQ · real-time controlFluorescence microscopy